
here is my process
step by step
Design
Cut
Grind


Paint

Foil
Solder
Patina



It all starts on paper and is then refined with a digital concept. After drawing a life-size draft, I transfer it by hand onto stronger paper, cutting out the shapes to trace them onto glass.
After tracing the pattern, I can start cutting my glass. I use a glass cutter to carefully score the glass, then pliers (or my hands) to snap the pieces in half. It is very important to wear safety glasses during this step!
For safety reasons, I use a machine called a glass grinder to level the edges of the glass. This also allows me to reshape the pieces so that my "puzzle" fits perfectly.
For more complex shapes, I use a circular saw with a diamond bit.
The pigment is applied in thin layers and dried on the glass. Unlike the usual way painting is done, this process is more about removing paint than adding it. So instead of adding shadows, it is more about adding highlights. The glass is fired in a kiln at 1150°f.
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After cleaning off the flux residue from the soldering process, I add a polish to the lead lines which removes any additional darkness. 24 hours later, I can buff off the polish and apply a patina. The piece is then polished again to ensure the patina is protected.
After a good cleaning, the glass is ready to be covered with aluminum foil. The edge of each piece is wrapped with adhesive tape with a copper edge. The tape is firmly crimped onto the surface.
The sheet edges are then fluxed and laid out on the original template for accuracy. A soldering iron melts the lead wire onto the copper edges, joining them into a single, clean lead line.
Zinc edge frames are commonly made for larger pieces to add stability to the panels so they don't bend over time.








Stained Glass in a nutshell
A stained glass window is essentially a puzzle of glass pieces connected by lead. My favorite technique is called the "copperfoil" or "Tiffany" method, which means that when a stained glass window is ready to be assembled, I wrap the edges of each piece in a thin sheet of copper and place it all on my template, ready for the next step. The edges of the copper foil are given a little flux and soldered together, creating a beautiful lead line, completing the puzzle.
I specialize in traditional glass painting which involves placing the glass in a kiln (a type of oven) that fuses the pigment to the surface of the glass at a very high temperature (usually around 1150°f), a process that takes about 5 hours. Most painted pieces require multiple layers, some requiring up to ten layers.